3D Printed Speaker and AC Adapter Brackets

| Comments

I wasn’t sure that I was going to write about this particular project. The finished part is serviceable enough, but it is far from perfect, and I was having a lot of trouble getting behind the desk to take a good “action shot.” The desk and monitors are in the corner of the room, so I thought it was going to require some significant gymnastics to get back there.

I bought some longer DVI cables to clean up my cable management, and I was climbing and stretching to attach one of the cables to the monitor stand and feed it down the vertical mount, and it was a surprisingly difficult task. When I started swapping out the second cable, I realized that I have an articulating monitor stand. All I had to do was swing the monitors out of the way, and I could do almost all of the cable routing from the comfort of my chair!

This also let me take a pretty good photo of the new speaker mounts.

The problem

The power adapters for my QNIX QX2710 monitors aren’t a convenient fit for my monitor stand. They are the sort of adapter with a short length of DC power cable attached to a relatively large power brick. That brick has a port that accepts a standard three-prong PC power cable.

I was hoping to hide both power adapters, but the short DC cable just isn’t long enough to follow the entire length of the monitor mount. My interim solution was to tape a power brick to the top of each arm. This works well enough, and they are hiding between the wall and the monitor. Out of sight and out of mind.

I recently acquired a pair of Altec Lansing VS2421 speakers, and I needed to put them somewhere—preferably hidden out of sight. I thought it would be a good idea to kill two birds with one stone, so I decided to make a combination mount for my speakers and power adapters.

The first design

The first design was not only my largest print so far, but it was also a huge failure. A 150-gram failure—that’s almost 10% of an entire spool of filament!

The speakers have a single keyhole-style mounting hole, and I wanted to be able to lay the speakers down on their backs. That single mounting point wasn’t going to be enough to hold them in place, but it was very easy to leave a hole in the bracket to accept an M3 screw. They do also have a small rectangular notch near the bottom, and it was very easy to print a block of plastic that would fit snugly in that space.

The first design

The distance between these two points was going to make for a very tall mounting bracket, taller than anything I’ve ever printed.

I decided that I was going to design a sort of clamp-shaped bracket that would put the power adapter on top of the monitor arm, and the speaker would sit on top of the mount. I thought this would be a good design because the speakers would be closer to the top of the monitors.

The 12-hour print didn’t go so well. I had some layer separation a couple of hours in, but I let it continue to print anyway. I figured it would be alright if the brackets were a little ugly. I just wanted to see if they would work.

The first failed print

They didn’t work. I don’t know how I measured so badly. The printed part came out to precisely the dimensions I had specified in the OpenSCAD source code, but the channels just weren’t big enough to fit either the power adapters or the monitor arm!

I measured both of them again, and my measurements were all way off! I don’t know how I did that. I measured everything at least twice, so I have no good excuse here.

The second attempt

I decided not to print another big, chunky, solid bracket. It took too long, and it was a waste of plastic. This time, I designed a pair of brackets for each speaker: one S-shaped bracket for the M3 screw, and a second bracket for the rectangular stub.

The second design

Instead of placing both the speakers and power adapters above the arms, I ended up hanging the power brick directly behind the arms. I noticed when test-fitting the failed brackets that the speakers could impede the travel of the monitors, and this change of layout allowed me to move the speakers back by almost two inches.

This was a simple design, and it only took me about 15 minutes to go from an empty OpenSCAD source file to a working STL file. That even includes the time it took to look up how to create a function in OpenSCAD. I’m pretty excited. It seems like my skills are improving!

I printed two sets of these brackets, and they are currently doing their job.

The brackets aren’t perfect, but they’re good enough

I’m very happy with how the mounting points on the speakers meet up with the brackets. I’m not all that happy about how well they hold up the power adapters.

The brackets doing their job

The spacing for the speaker mounts has to be very precise, and those two mounting points barely fit on one section of the monitor arm. I was lazy. I knew that if I made the brackets narrow enough that the same set of brackets would work for both sides. I didn’t want to have to mirror the parts.

This wasn’t the best choice. The brackets are a little too narrow and a bit too far apart to comfortably hold the power adapters. The power adapters only have to be nudged a bit before they start to fall through the center.

I’m not terribly worried about this, though. The cable management keeps things from moving around, and all this stuff is behind the monitors where I’ll never see it.

The brackets doing their job

Craft Coffee - August 2014 - Mountain Air Roasting

| Comments

Things are different this month. My Rancilio Silvia is much more difficult to tune in, and I ended up wasting the first ounce or two in each bag of coffee last month. Between that and the random mishaps, I didn’t get to drink very much of the Craft Coffee last month.

I changed my Craft Coffee subscription so that they’d send me a single 12-oz bag instead of a selection of three 4-oz pouches. I think this worked out pretty well, and I’m getting better at using my new Rancilio Silvia. I only choked up the machine on the first shot, and then I had something very drinkable on my second attempt.

I’m still not very consistent, though, but I’m getting lots of practice!

Mountain Air Roasting, Asheville, NC
Producer Hector Jose Franco Lopez, La Mina
Origin NariƱo, Columbia
Variety Caturra, Castillo
Elevation 1,950 Meters
Process Washed
A brazenly bright and juicy lemon-lime acidity, a rich buttery texture, and flavor dynamics ranging from tropical fruit and maple to hidden savory complexities of edamame and plantain harmoniously delight the palate–all while maintaining a juicy sweetness and balance.

The coffee from Mountain Air is delicious. In fact, I made at least two different lattes using these beans that made me say, “this is the best latte I’ve ever made.” That isn’t just because of the beans, though. I’m also getting better at using my Rancilio Silvia. This is definitely some most excellent coffee, but I can’t make a very direct comparison to any of the past offerings.

The notes from Craft Coffee weren’t very helpful for me this month. I have no idea what edamame tastes like, and I have had very little exposure to plaintains. There may be a bit of fruitiness in there, but I’m definitely picking up the maple—it is probably why I keep thinking of breakfast.

I’m drinking my final Mountain Air latte right now. It is not the best latte I’ve made this month, but it is still pretty good.

Use my referral code “pat1245” and you’ll get 15% off

If you use my referral code (pat1245) when checking out at Craft Coffee, you will get a 15% discount. Not only will you save money, but they tell me I’ll get a free month of coffee with every order. That sounds like a good deal for both of us!

One Month With My Rancilio Silvia

| Comments

My next batch of beans from Craft Coffee should be arriving soon, so I thought this would be a good time to post an update on how things are going with my new espresso machine and grinder. Things were off to a pretty bumpy start, but I’ve learned a lot, and I’m making some pretty tasty lattes.

A latte

Last month’s Craft Coffee assortment

I ruined a lot of shots with last month’s Craft Coffee selection. If I managed to pull one good shot with each of the three small pouches of beans, then I’d say I was doing well. I think it is more likely that I got one good latte out of the entire shipment, and that’s a bit disappointing.

Up until last month, every coffee I’ve received from Craft Coffee has been both interesting and delicious. I modified my subscription, and I will be receiving a single 12-oz bag of coffee this month. I’m hoping this will keep me from screwing things up!

I highly recommend Craft Coffee. They’ve sent me a lot of very delicious coffee for a very reasonable price. If you use my referral code, pat1245, you will save 15% on your order, and I will receive a free month of coffee. That seems like a pretty good deal for both of us.

Central Market in-house roasted Mexico Custapec

When the Craft Coffee quickly ran out, I decided it would be best to stop by the Central Market and get a large quantity of one or two coffees of reasonable quality to experiment with. Chris picked out a Central Market branded coffee. The beans were from Mexico, and the sign on the bin claimed it was low acidity. We bought about a half pound of it.

I did a much better job with this coffee. Things didn’t go well at first, but after about five or six double shots things were much improved and I was getting pretty consistent results. They weren’t the best results, but they were definitely drinkable.

Addison Coffee Roasters – Premium Espresso Blend

I definitely preferred lighter coffees with my old espresso machine, but I’ve read that it is easier to tune in a darker roast on a real espresso machine. I’ve used several pounds of Addison Coffee Roasters’ Premium Espresso Blend in the past, so I knew what to expect. It was never my favorite, but I thought it would be a good experiment. We bought about 12 oz.

This was a very oily coffee, and it was a bit harder to dose into the portafilter. The other coffees would level out with a bit of a shake, but this coffee stuck together too much for that. It took three or four shots to get the grind about right, but things were pretty consistent after that.

I tried changing my “temperature surfing” a little to improve the flavor. I went from my usual 40-second wait up to a full minute. This seemed to help a bit, but not enough. I also decided to try “start dumping” the coffee. This made a HUGE difference in the flavor. This is probably cheating, but it definitely works!

I should also note here that no matter what I did, these pucks were always wet. They had a tiny pool of water on top, and they would drop right out of the portafilter. I can’t say that this had any impact on the taste, because the good and bad shots were all equally wet.

I think I prefer a ristretto

The Internet seems to have mixed feelings about what precisely a ristretto espresso actually is. It is definitely a smaller volume of coffee—1 to 1.5 ounces—but how you arrive there seems to be under question. Some say it should still take 25 to 30 seconds to pull a ristretto, while others say you just have to stop the machine sooner. I think I’ve landed somewhere in the middle.

I’ve not weighed anything, but I’ve been happier stopping my machine when my 2-ounce cup is somewhere between ½ and ¾ full. It takes somewhere between 20 and 25 seconds. This seems to be right around where the best lattes have happened. In fact, I think the best ones come in closer to one ounce at 25 seconds.

I thought maybe my coffee-to-milk ratio was just too low at one point, and I pulled out my big 16-oz mug. The extra four ounces of milk mixed with a full-sized, 2-oz doubleshot was not an improvement.

Java Pura – Ethiopian Ygracheffe

We ran out of coffee over the weekend, so we made another trip to the Central Market. I found a shelf full of 12-oz bags of coffee beans from Java Pura for $10 each. I’d never heard of them before, but each bag was stamped with a roasting date, and that seemed promising. I found a bag of Ethiopian Ygracheffe that was roasted on July 17—the same day my Rancilio Silvia arrived.

I knew this coffee would be good as soon as I opened the bag. It smelled delicious, and the bag was full of tiny, light brown Ygracheffe beans.

It took quite a few tries to get the grind right. I had to move up almost three full clicks on the Baratza Preciso before I could get much water to pass through the puck. Once I did, though, it was delicious. This coffee from Java Pura is definitely on par with the brands that Craft Coffee sends me. I most definitely won’t have to “start dump” with this coffee!

I think I made one of the best lattes of my life using this coffee. That was yesterday, and I haven’t been able to quite replicate that success today. I have plenty of beans left in the hopper, and I’m confident that I’ll do it again.

The Baratza Preciso grinder was an excellent choice

I am very pleased with the Baratza Preciso. I may be a beginner, but the microadjustment lever seems like it will be indispensable. The difference between choking the machine and a pretty good ristretto is only two or three clicks of the microadjustment lever. I can’t imagine trying to tune in a shot with only the macro settings.

I know there are other grinders that don’t have fixed settings, and I don’t think I’d like that. I’m making notes for myself, and I know that I was using a setting of 3H for the Premium Espresso Blend. If I ever buy more, I will have a good starting point. I’m using a setting somewhere around 5C with the lighter roast from Java Pura.

3D printing a better tamper

The tamper that comes with the Rancilio Silvia has a convex bottom, and it isn’t big enough to fit the basket. This leads to inconsistent tamping, so I knew I’d want to upgrade the tamper right away. Instead of buying one, I decided to print one, and I’m glad I did.

The first tamper that I printed was just a hair over 58 mm in diameter, which is the size everyone recommends for the Silvia. This seems a little too big for the Silvia’s tapered doubleshot basket. It would get hung up on the sides of the basket unless I dosed pretty heavily—heavily enough that the puck would come into contact with the screen.

This was no good, and I’d have had to order another tamper. Instead, I printed another tamper the same day. This one measures 57.3 mm in diameter, and it has been working out pretty well. This tamper can push the coffee down just below the groove in the filter basket.

I am probably going to print one more that is just under 57 mm, or I might try to add a slight bevel to the edge. I haven’t decided which way to go.

Performance and Efficiency Improvements in Seafile 3.1

| Comments

I have been using Seafile for my synchronization, backup, and storage needs for more than a year. The near real-time backups of my data that Seafile provides me with have saved me a lot of time on several occasions, and having nearly 100% of my data available and up to date on both my laptop and desktop computers has made traveling for long periods of time much more pleasant.

Bandwidth usage is a little high after recreating my libraries

When I adopted Seafile, it was probably the only Open Source Dropbox-like software available that had enough scalability to meet my requirements. The other Open Source cloud storage platforms have made big strides in this area over the past year, but it looks like Seafile has made a significant leap of their own with regards to synchronization speed and scalability.

Upgrading my old Seafile 2.0 libraries

Seafile 3.1 has improved performance in many areas, but you’ll only see those improvements if your files are stored in the new Seafile 3.0 or newer library format. Most of my libraries were created with Seafile 2.0, so I had to do some leg-work if I wanted to see the maximum benefit from my upgrade to Seafile 3.1.

There is no option to convert an old library to the new format. I don’t know if there is an official “best practice” for updating your libraries. This is what I did for each library.

  • Unsync the library on all my computers
  • Rename the library on the server by prepending 2.0 to the name
  • Create a new encrypted library on my desktop computer
  • Add the new library to my laptop

For most of the libraries, I used the “sync with existing folder” option on my laptop. That way it wouldn’t have to download the files all over again. I did choose to download a few of my libraries from scratch to test the performance.

Bandwidth utilization while uploading a new library to Seafile

Seafile had no trouble utilizing my entire 75-megabit FiOS upload limit, and it had no trouble maxing out my laptop’s Wi-Fi connection. I remember doing these same uploads over a year ago. The Seafile client would max out my Internet connection for a little while, then it would idle for almost as long, and it would repeat that several times before the upload would complete. Those idle periods are much smaller with Seafile 3.1. They’re short enough that you’ll miss them on the bandwidth meter if you blink.

The uploading of large directories has also been drastically improved. If you had a 30-GB directory, the older versions of Seafile would copy all of that data to another location on your local machine before uploading it to the server. This was almost problematic for me when I only had a 80-GB solid-state drive. Also, none of your data would be available for syncing to other machines until the entire library was uploaded.

Seafile 3.1 has eliminated this issue. It now uploads your new libraries in smaller 100 MB chunks. Each of those chunks of data is available right away, and it looks like other clients can sync with the library before the upload is complete. This is a huge improvement.

Syncing directories with rapidly changing files

There is a heading in the Seafile 3.1 release notes that reads “Efficient File Change Detection for Large Libraries,” and I’m very excited about this particular improvement. I have several problematic directories that I synchronize to my Seafile server. These directories have been problematic because they have rapidly updating files.

One of them is my Pidgin directory. Pidgin generates log files for every conversation and chat room, and I idle in quite a few IRC channels. I tried to sync this directory with Seafile 2.0, but every time a log file got updated, Seafile would scan every file for changes. This was very inefficient, and it generated a lot of I/O and CPU overhead.

I had some manual workarounds in place to get around this issue. I had things set up so that Seafile would only sync my .purple and .config directories once every few hours. Since the Seafile release notes talked about improvements in this area, I decided to eliminate those workarounds and sync these directories in real time.

This change has been working out well so far. Seafile has been syncing these busy directories for a few days now without being a noticeable drain on resources. I’m one step closer to the dream of being able to sync up my entire home directory!

Other improvements to syncing

My laptop has been a nuisance ever since I downgraded it from a solid-state drive back to its original 7200 RPM disk. I have it aggressively starting quite a few services during its boot process, and it also logs me right in and launches a handful of programs. With the SSD, this didn’t slow the machine down and saved me some time and effort. With the spinning disk, the laptop doesn’t get to a usable state until after X server has been up for almost an entire minute.

One of the issues here was Seafile. When Seafile fires up, it scans through all of your libraries looking for anything that might have changed since it was shut down. I have tens of thousands of files that need to be checked, and that takes some time and generates quite a few I/O operations.

This seems to have been streamlined quite a bit in Seafile 3.1. My laptop is now ready and responsive immediately after my Pidgin and web browser windows pop up. This is another big improvement for me.

Conclusion

Seafile has served me well. It has always performed well enough for my needs, and it hasn’t lost any of my data. Even so, the performance improvements offered by Seafile 3.1 make for an excellent upgrade, and upgrading my deprecated libraries was well worth the small effort.

Are you using Seafile? Are you using another cloud storage or synchronization solution? Leave a comment and tell us how it is working out for you!

FiiO E07K Andes USB DAC/Amplifier

| Comments

I have been complaining about computer audio for quite a while. Routing my headphone and microphone cabling around my desk has been a nuisance, and headphone static has been a constant problem whenever my headset’s microphone is plugged in. On the rare occasions when I want to use my gaming headset for some multiplayer PS3 gaming, I have to fish out the headset’s extension cable and amplifier. This is troublesome because the cable is routed all the way around three sides of my desk.

My friend Brian must have gotten sick of listening to me complain, because he bought me a FiiO E07K for my birthday. I’ve been shopping for some sort of USB sound card for quite a while now, and I’ve been having trouble finding one that fits my needs. I was hoping to not just find a quality DAC for my headphones, but also an ADC to plug my microphone into.

Units with both features are hard to find. I found some really cheap hardware with both audio input and output, usually marketed as USB Skype adapters, but I didn’t think those would be much of an upgrade.

FiiO E07K Andes DAC

There are some fairly high-end DAC units that also feature an ADC, but they didn’t fit my needs even at their much higher prices. They are aimed at a market way above what I’m looking for. They have RCA and ¼ inch line-in and line-out ports, and I’m just looking to plug in a simple 1/8-inch, 4-conductor headset.

I had a lot of trouble deciding to pull the trigger on one of the units in between these two extremes because they don’t quite meet my needs. Brian knew I was looking at the FiiO E07K Andes amplifier, and we can all thank him for pulling the trigger for me!

The hardware

The FiiO E07K is a small aluminum box that’s right around the size of your average smartphone, but just a little shorter and thicker. It has a pair of amplified headphone outputs on one end, and an audio input and mini USB port on the other. It feels like a very solid piece of hardware. It also has a small OLED screen on the front, but that is something I don’t really need.

The E07K is also equipped with a rechargeable battery. You can use the heavy-duty rubber bands to strap the E07K to your phone and connect them together with the short 1/8 inch audio cable, both of which were shipped with the unit. I tried this out with my Nexus 4, and I have to say that there isn’t a significant difference in audio quality when doing this. It would probably allow you to crank the volume up pretty high, but I’m not one to blast music in my ears. This feature is lost on me.

The FiiO E07K is equipped with a 24-bit, 96 kHz USB DAC (Digital Audio Converter). It can also be used at a more standard setting of 16-bit, 48 kHz. I’ve tried both, and even downloaded some very high-quality 96 kHz classical music tracks. They sound fantastic, but my ears can’t tell the difference between 96 and 48 kHz. Your mileage may vary!

The FiiO E07K vs. the on-board audio

On-board PC audio has been more than satisfactory for me. I don’t turn my speakers up very high, and the laptops I’ve been using for most of the last decade have been very well shielded. The new desktop machine I built last year has been a bit less pleasant to my ears, though.

When the CPU and video card are working hard, I can sometimes hear a faint buzz from the speakers. I have a similar problem with the microphone on my Monoprice Gaming Headset. When I turn on the microphone on its little USB audio adapter, it generates static on the speakers.

FiiO E07K in a custom mount

The FiiO E07K generates absolutely no audible static that my ears can detect. I didn’t even realize just how much static was coming out of my headphones before. It was very faint, but I now know that it was there! Unfortunately, I don’t have a convenient way to use the FiiO unit with both my speakers and headphones.

I am absolutely amazed at how much better games sound through my headphones when using the FiiO DAC. The first thing I fired up was Team Fortress 2. I tweaked the volume of the FiiO box to match the level that I normally use when playing. The Reserve Shooter has A LOT more bass now, and I can hear low-volume chatter in the distance (“Stand by little wagon!”) much more clearly than before.

I don’t know if this is due to the higher-quality DAC or if the FiiO’s equalizer settings are doing a better job.

Static on the microphone!

My Monoprice Amplified Gaming Headset uses a 4-conductor 1/8-inch headphone jack to connect its speakers and microphone using a single port. This didn’t seem like it would be a problem. I ordered a cable to split it into separate microphone and headset connectors, and I ordered a long extension cable to plug the microphone directly into the computer.

I even designed and 3D printed a custom mount to attach all of this directly to my desk. All of this worked just as I planned except for one small detail: I’m still hearing static in the headphones when I plug the microphone in!

It is a lot less static than I had before. If I connect everything up before putting the headphones on, I won’t even know that it’s there. It is much quieter than my computer’s fans. The static is very obvious if I plug in the microphone cable while the headphones are already on my head.

This seemed very peculiar. I didn’t understand why the separate microphone and microphone cable should be affecting the headphones. It took me a while, but I finally realized that the headphones and microphone aren’t as separate as I thought. They are sharing a ground wire because of the 4-conductor 1/8-inch connector!

I don’t have a good way to work around this issue. The static is very quiet, and I only have to listen to it if I’m using the microphone. Thankfully, I don’t use the microphone very often.

The verdict

I’m very pleased with the FiiO E07K DAC. It sounds wonderful, makes my games sound a lot better, and it is small enough that I’ll have no trouble taking it with me when I travel. It’d be nice if FiiO would release a DAC anywhere in the $50 to $150 range that also includes an ADC. If the E07K had a microphone input, or better yet, a 4-conductor headset jack, I wouldn’t have anything to complain about.

Craft Coffee - July 2014

| Comments

I’m doing things a little differently this month. I’ve only been using my new Rancilio Silvia for less than a week, and I’m still trying to learn how to use it properly and consistently. With my old Mr. Coffee espresso machine, I would rotate through the beans one latte at a time.

The pressurized portafilter on the Mr. Coffee machine was very forgiving. I’ve heard it said that machines with pressurized portafilters pull a consistently mediocre shot of espresso every time, and I am inclined to believe that. Miss Silvia is much less forgiving, but she’s a much more capable machine in the right hands. Those hands aren’t yet mine, though.

The first shot I pulled with my fresh beans from Craft Coffee was a complete failure. My grind was just too fine—it almost completely blocked the machine. Things went much better after that but not perfectly.

This month, I am going to use up each pouch of coffee before starting the next. I am going to write about (and post!) my thoughts as I finish each bag. I am going to wait until all the coffee is gone before I send this post to my most excellent editor for proofreading, so please excuse any grammatical errors in the mean-time!

Caffe Vita, Seattle, WA
Producer SOPACDI
Origin South Kivu, DR Congo
Variety Typica
Elevation 1,460-2,000 Meters
Process Washed
A robust, vegetal bouquet complements full flavors of caramel and dark chocolate with a slightly smoky finish resembling cavendish tobacco and leather.

I have had a lot of trouble with this coffee, and I don’t know if it is my fault or the beans. There are a lot of words in the description that my taste buds won’t be happy about: “vegetal bouquet,” “dark chocolate,” and “tobacco.”

The coffee from Caffe Vita has a strange aftertaste. Some of the lattes I made seem a bit sour at the end, while others seem bitter. I’m drinking the last one right now, and I can’t decide which it is. Whatever this aftertaste is, it is definitely bringing tobacco to mind.

The third or fourth shot I pulled seemed like it was going technically perfect. I got right around 2 ounces of espresso in just shy of 30 seconds. It was quite bitter and far from perfect. I clicked the grinder up one notch, but that double shot only took about 10 seconds. I made a latte out of that shot anyway, and it tasted surprisingly good. Not very flavorful, but there were no offensive sour or bitter tastes.

I split the difference for this final shot—I dialed the Baratza Preciso back to where it was and moved the micro-adjustment lever to the half-way mark. This is probably the best latte I’ve made with the beans from Caffe Vita, but it still has a strange aftertaste. I’m not ready to blame it on the beans, though!

Metropolis Coffee Company, Chicago, IL
Producer Grupo Asociativo Cafe Andino
Origin Bruselas, Huila, Columbia
Variety Caturra, Columbi
Elevation 1,500-1,900 Meters
Process Washed
Leading off with aromas of nougat, honey, and tobacco, this silky brew offers flavors of roasted almonds and candied yams and finishes with butter notes of caramel and milk chocolate.

The coffee from Metropolis was similar to, but seemed smoother than the coffee from Caffe Vita. The description on the Metropolis pouch also mentions tobacco, but only in relation to the aroma. I don’t know if my nostrils are just tricking my taste buds, but it sure seemed like it had the same sort of tobacco-like finish as the Caffe Vita coffee—it just wasn’t as strong.

It is entirely possible that the aftertaste in both coffees is related to my lack of skill and experience with my new espresso machine. Some of the lattes I made using the Metropolis beans were the best that I’ve managed to make with the Rancilio Silvia.

This will probably be the norm for quite a while. I won’t be surprised if every pouch of coffee tastes better than the last as my barista skills improve.

Forty Weight Coffee Roasters, Ithica, NY
Producer Girma Mill
Origin Sidama, Ethiopia
Variety Heirloom
Elevation 1,800-1,900 Meters
Process Natural
Tangy aromas of raspberry and pineapple lead into flavors of a summer afternoon in the park–peanut butter and jelly sandwiches, strawberry limeade, and chocolate malted milk balls.

I saved this one for last, and I’ve been looking forward to trying it. I’ve really enjoyed all the Ethiopian coffees that I received, and I thought it would be best to get more practice with my new espresso machine before trying the beans from Forty Weight.

I goobered up more shots of this coffee than any of the others. It is a much lighter roast than the other two, and I ended up having to move the setting on the grinder up by more than two full clicks, and I’ve been making micro adjustments the entire time.

I also used my 3D printer to print a proper 58 mm tamper while I was half-way through these beans. It sure looks like I’ll be able to be much more consistent in my tamping now, but this also lead to me wasting two more double shots of the Forty Weight coffee.

I did manage to make one or two pretty good lattes, though, and this is definitely my favorite coffee of the three. It doesn’t have that strange tobacco-like finish, and I can pick out most of the flavors I have come to expect from Ethiopian coffees.

No more sample pouches for me!

I changed my Craft Coffee subscription so that they will send me a single 12-oz bag of coffee each month. I’ve completely wasted at least one quarter of each sample-size pouch just trying to tune in a reasonable shot of espresso, and I haven’t gotten things tasting good until just about the last shot in each pouch.

This should mean that I’ll still have at least a half pound of coffee left after I’ve gotten things tuned in, but it also means that my little coffee review posts will be much shorter. We’ll see how it goes next month!

Use my referral code “pat1245” and you’ll get 15% off

If you use my referral code (pat1245) when checking out at Craft Coffee, you will get a 15% discount. Not only will you save money, but they tell me I’ll get a free month of coffee with every order. That sounds like a good deal for both of us!

Creating a 3D Printed Desk Mount For My FiiO E07K USB DAC using OpenSCAD

| Comments

I’d been complaining about headphone wiring and computer audio-quality issues quite a bit recently. Someone must have gotten tired of hearing me complain, because I was given a FiiO E07K Andes headphone amplifier for my birthday. It is a nice little piece of hardware that can be used as a high-quality USB sound device. It sounds excellent, and I can’t hear even the faintest hint of static through my headphones.

FiiO E07K Mount

The trouble was that I needed to put it somewhere within reach of my short headphone cable. My quick and dirty solution was to use some poster tack to stick it to the right-hand side of my desk. It was easy to arrive at this solution, because that’s exactly what I was already doing with the small microphone adapter box that came with my headphones.

This worked, but you can see that it was an ugly solution. I have a 3D printer, so I figured I should be able to come up with a better solution. I wanted to make some sort of case that I could slide the FiiO Andes amplifier right into, and I thought it would be nice if it could also hold on to my microphone extension cable for me.

It took me three iterations to finally print the mount that I am using right now. This seems to be par for the course so far for my attempts at 3D design.

Using OpenSCAD instead of Blender

Blender lets you create shapes and modify them vertex by vertex, so it is very flexible. It is also a pain in the neck to design anything which requires very precise and specific measurements. Good luck adjusting your model if you print a part and learn that an opening is just a fraction of a millimeter too wide.

When you use OpenSCAD, you have to build your model pragmatically from basic shapes, and you can store all your dimensions in variables. It took me longer to get going, but being able to make minute adjustments to your measurements without having to manually manipulate the model is well worth the extra effort up front.

1
2
3
4
5
6
7
8
9
include <MCAD/boxes.scad>

width=55;
length=90;
height=14.53;

edgeRadius=3;
thickness=4;
tabwidth=2.5;

After my first print, I realized the mount was too loose, and the tabs at the top weren’t quite wide enough to hold the FiiO in place. All I had to was adjust the width and tabwidth variables, and the whole model rebuilt itself based on the new dimensions. In fact, I could easily reuse this OpenSCAD file to build a case or mount for just about anything, like a phone or a tablet.

The first attempt

I was really amazed with how well the first mount came out. It was a little too boxy—I hadn’t figured out how to make bevels like I could in Blender, and it was pretty loose. The FiiO amplifier could slide around quite a bit, and the tabbed overhangs at the top were very narrow. You could just about lift the FiiO right out of the top with a bit of force.

OpenSCAD rendering The first boxy print

I could have stopped right here, though. I had already screwed this mount to the desk, and it was working just fine. The microphone extension holder worked perfectly, which was a huge surprise to me. It is a little snug, but I was able to snap the connector and cable into the slot with just a bit of force.

The channels in the bottom of the mount lined up perfectly with the rubber feet on the bottom of the amplifier, and they were just deep enough. I’m getting pretty good at measuring things accurately with my caliper.

The second attempt

I learned quite a bit from the first print, and I made some significant improvements to the design. I found the MCAD library on GitHub, and it has a handy “rounded box” function. I replaced the biggest “cube” in my design with a combination of two rounded boxes, but it wasn’t as straight-forward as I hoped it would be. It worked out in the end, and now my mount has some nice rounded edges and corners.

OpenSCAD rendering The less boxy second print

I also added two small bump stops to the front of the case. They’re supposed to be the top half of a pair of spheres, but they printed like two tiny cylinders. They still work great, and they keep the FiiO amplifier from sliding out on its own. The mount was still too long, so the amplifier could slide back and forth quite a bit.

I increased the width of the overhangs on the top by quite a bit. I bumped them up to 2.5 mm. This is more than wide enough to keep the FiiO amplifier from falling out, but still narrow enough that the first overhanging layer doesn’t sag too badly. I also carved out a channel in each side for the FiiO’s buttons to pass through. They were rubbing quite a bit on the first mount.

I should have cleaned up the sagging material before trying to slide the FiiO unit into the mount. The combination of this extra material and my impatience caused one of the tabs on the front to snap off. Even without this tab, the case was still a much better fit than the first one.

I also messed up the microphone extension holder. I moved the holder towards the back of the mount to get it out of the way of the beveled edges, but I quite literally only moved the holder. I didn’t move the model of the microphone extension back with it. That meant that when I subtracted the microphone extension from the “cube,” it just didn’t quite line up anymore, and it couldn’t hold the cable nearly as well. This was simple to fix in the final print.

OpenSCAD doesn’t always catch your mistakes

The version of OpenSCAD that I’m using is a few releases behind. The new version lets you specify the diameter or radius of spheres and cylinders. The version I’m running only allows you to specify the radius.

I accidentally supplied a diameter for the cylinders I’m using for the screw holes. OpenSCAD still gave me two cylinders, but they were too narrow. They seemed a bit tight, but they worked, so I assumed that I measured wrong.

I fixed this in the final design, and added some room so I could cleanly countersink my screws. These new screw holes work much better than the broken ones!

OpenSCAD also lets you use misspelled variable names. It will still generate the shape you’re looking for, but it won’t be the correct size. This was difficult to debug on more than one occasion.

The finished product

I only made minor adjustments before the final print. I measured how far the amplifier could side while in the mount, and I subtracted that from the length of the mount. You’ll probably be as surprised as I was to learn that I measured this perfectly. When you push the FiiO unit into place, it goes past the bump stops with a satisfying thump. Once it is in place, it doesn’t move at all!

The final print

I also made the gaps on the sides as narrow as I could. They need to be wide enough so that I can get to the buttons, but I was able to add 3 mm to the fragile front tabs. I hoped this would help, but I ended up breaking the opposite tab on the final version of the mount while I was recording the video.

I’m still using the mount with the broken tab. The FiiO E07K still fits nicely, and it isn’t going to fall out. I won’t be printing a replacement unless I think of a better solution to the problem.

The walls of this mount are already pretty thick—3 mm thick. I did weaken them a little when I made enough room so that the buttons wouldn’t get hung up on the sides, and it would probably help if I compensated for that. I don’t really want to do that, because the screw holes would move.

That would mean that I’d have to put more screw holes into my desk. I’m definitely willing to do that—there are already quite a few holes in the legs—but the mount is still very solid even with the missing tab.

Final thoughts on OpenSCAD and my OpenSCAD source code

I’m extremely happy with OpenSCAD and will probably be using it for every functional 3D model I create in the future. I am unhappy with the state of the source code for my FiiO mount, and it is more than a little embarrassing to share it with you.

Things started off so well. I had nice definitions for the dimensions of the FiiO E07K, and I built up the walls of the mount by adding my “thickness” variable to those dimensions. A few steps later, things started to get more complicated and a little weird. Sometimes I was adding or subtracting that “thickness” variable, or double the “thickness,” or half.

Sometimes it made sense. Sometimes it didn’t. I wasn’t planning ahead. I was just trying things to see how they would render. This made for some very haphazard and ugly math that should definitely be refactored and cleaned up.

First Day With My Baratza Preciso Coffee Grinder

| Comments

My new Baratza Preciso grinder arrived today. I’ve been impatiently waiting for it to arrive since Thursday—the day my Rancilio Silvia was delivered. Since Thursday, I’ve been making the most bitter lattes that I have ever made using some pre-ground coffee. It just wasn’t ground quite right to match Miss Silvia, but I did manage to make two or three lattes over the weekend that were at least drinkable.

I was hoping the Preciso would help me out, and it most certainly did. It wasn’t entirely smooth sailing, though. I have a small portion of the Rwanda beans from Central Market that match the coffee I ground in the store. I don’t want to use that right away, because I want to use it to see how my skills and tuning improve over the next few days.

The first shot with the Baratza Preciso

My research on the Internet told me that a setting of 10C might be a good starting point, but the brochure that came with the Preciso grinder suggested settings 2 through 6 for espresso. I decided to trust the manual, and I started at setting 6, and I loaded up the machine with the Ethiopian Harrar Deep Blue Oromia Addison Coffee Roasters.

This was a complete failure. The Rancilio Silvia could barely move any water through the portafilter. I abandoned that attempt pretty quickly. I moved up to setting 10, and I slid the micro adjustment level to the center.

A Beautiful Latte

My second pull went much better. I wasn’t being very scientific at this point. I was pulling the shot directly into the 12-ounce Bodum double-walled glass that I usually drink my lattes out of. It looked like it was about the right volume of espresso, probably in the ballpark of two ounces, and it took about 25 seconds to pull the shot.

This was easily the best latte I’ve made with the Silvia up to this point. It was a little bitter, but things were definitely looking up! I repeated the process an hour later, and produced another similar beverage. I was very excited—I already had repeatability!

Trying to tune out the bitter taste

The espresso troubleshooting guide told me that bitter espresso can be caused by water that is too hot. I’ve been practicing my “temperature surfing” all weekend, and I’ve been pulling my shots about 40 seconds after the boiler shuts off. I thought waiting a full minute might improve things.

It did not improve things. In fact, this time it came out absolutely awful. I decided that it was time to use some science.

Don’t do it this way

I had the brilliant idea to use old, stale, cheap coffee while trying to tune in the grind and my tamping. This seemed like an excellent idea, but I was very wrong.

I brought the grind setting down one notch, filled up the portafilter, and tamped exactly like I have been all day. The water just passed through the coffee like it wasn’t even there. I filled a pair of shot glasses in less than ten seconds—that’s just way too fast.

I set the grinder down at 6, and I got much closer to my goal, but it was still too fast, so I moved that dial down to 5. I was surprised to see another two ounces of coffee flow out of the espresso machine in less than ten seconds.

I pulled two more shots with the grinder set to 5, and the second try took just about 20 seconds. This is when I started thinking that experimenting with old beans was a bad idea.

Back to the fresh Addison Coffee Roasters beans

I swapped out the old beans and managed to get coffee grounds all over the counter. I think I left the settings alone, so the grinder should be at 5 now. I thought for certain that I was going to gum up the machine again.

It wasn’t a perfect pull. One of the shot glasses filled up faster than the other, and I had to stop the pull short so as not to overflow. Even with the uneven shot glasses, I probably pulled just a hair over two ounces of espresso in 22 seconds. That’s a bit shy of my 25-second goal, but I was satisfied enough that I decided to steam some milk.

This was one of the very best lattes that I have ever made. I’d like to tell you that I’m drinking it as I’m writing this, but I would be lying. I finished it almost a dozen paragraphs ago.

I’ve been drinking coffee from Addison Coffee Roasters for a few years now, and I’d say they roast a pretty good bean, but I’ve been spoiled by Craft Coffee. The beans I’ve been getting each month from Craft Coffee have been absolutely stellar.

My batch of Craft Coffee for July shipped today, and it is due to arrive on Thursday. I’ve been worried that I wouldn’t have the espresso machine tuned in well enough by then, but this delicious latte has me thinking otherwise. I’m really looking forward to Thursday!

The First Night With My Racilio Silvia

| Comments

My friend Brian is an awesome guy. He wanted to pay me back for many years of various sorts of technical help, blog-related advice, Piwik hosting, and virtual private server hosting, so he decided to buy me an espresso machine. Not just any espresso machine, but one of the best espresso machines you can buy without spending thousands of dollars on an actual commercial machine.

He bought me a Rancilio Silvia. This machine is a HUGE upgrade over my old Mr. Coffee espresso machine. It is big, heavy, and very durable. Almost everything except the water tank is made of steel or brass, and if anything ever does go wrong, almost all of the internal parts can be purchased separately. I expect to be pulling shots with this machine for the next ten or twenty years.

I’m also replacing my cheap burr grinder with a better model. I deliberated on this quite a bit and decided to go with the Baratza Preciso grinder. The other two choices on my list were the Rancilio Rocky and the Gaggia MDF.

The Gaggia was very tempting because the refurbished MDF grinders are half the price of the Baratza Preciso. I didn’t really like what I was reading about it, and it sounds like the doser on the Gaggia is quite messy. I’m expecting the grinder to last as long as the Miss Silvia, so I didn’t mind spending a little more.

Miss Silvia

The Rancilio Rocky sounds like a quality machine, but I was seduced by the vast array of grind sizes of the Preciso. The Preciso has 40 “macro” adjustments that can each be fine-tuned with 11 “micro” adjustments. That is probably a lot more control than I need, but I read that only about three grind settings on the Rocky are suitable for espresso. The Preciso can also grind coarse enough for a French press, while the other two can’t.

The problem with the grinder

I couldn’t order the grinder from Amazon. At least, that’s what I thought. The Baratza Preciso grinders at Amazon with Prime shipping didn’t seem to have the portafilter holder attachment. As I’m writing this, I realize that I was mistaken in that thought.

Since I wasn’t smart the other night, I ended up ordering my grinder from Whole Latte Love. I picked up the Racilio Silvia from Brian’s house tonight, but the grinder won’t arrive for another three days. This was a bit of a conundrum, since my grinder doesn’t have a fine enough grind setting for the Silvia.

We stopped at the Central Market on the way home from dinner, and I picked up some of their in-house roasted coffee. I bought some of their organic coffee from Rwanda. I picked some up last week, and it was pretty good. This time, though, I used their grinder. I figured this would let me play with my new machine before my new grinder arrives on Monday.

Trying out the steam wand

Last night, I watched Gail from Seattle Coffee Gear steam some milk with a Rancilio Silvia on YouTube. She told me about how much weaker the steam wand on the Silvia is compared to the high-end commercial machines, and watching her steam milk didn’t seem very impressive. It seemed to be working better than my little Mr. Coffee machine.

One of the first things I did after priming the machine was test out the steam wand. I pointed it at the sink, and I turned it on. Holy moly! It is SO much more powerful than my old machine. It seemed like it filled the entire sink with steam!

Gail is definitely using a much bigger frothing pitcher than my little 12-ounce pitcher. I filled it up less than half way, and I had to turn the dial way down to keep it from spraying my milk all over the place. I already ordered a 20-ounce pitcher.

I don’t steam my milk to as high a temperature as most people. I stop at around 130 or 140 degrees. The Silvia brought my milk up to temperature in about 20 or 30 seconds. It probably takes two or three times longer with my old machine, and the foam came out so much better. I’m sure that will improve even more once I practice more with the Silvia.

Pulling a good shot is a lot harder

I knew I was going to have trouble pulling a shot without a grinder. The first shot was very problematic. I filled up the portafilter, leveled it off, and tamped it down pretty hard with the weird convex tamper that came with the Silvia. I had trouble getting the portafilter onto the machine.

I took it off to see if I was doing something wrong, and there was an indent in coffee from a bolt on the Silva. This seems to be normal, but I assumed I had too much coffee in there. I muscled the portafilter into place anyway, and I pulled a double shot.

It was very uneven coming out, but it was coming out at close to the correct speed. I combined it with the milk I had just steamed and made myself a latte. I let Chris taste it first, and she made a horrible face. It did not taste good at all.

Then I tried measuring out about 14 grams of coffee. This should be about the right amount, but it didn’t pile up high enough for me to level it off correctly. I did my best, though, and tried pulling another shot. This one was going way too fast, and it tasted terrible.

My understanding is that there are two variables that control the speed at which the water moves through the portafilter: the size of the grind, and the force of the tamp. I can’t control the grind yet, but I can control the tamp, so tamping is what I did. I put in another 14 grams and I tamped it as hard as I could.

I’m a pretty heavy guy, and I put a lot of weight on that tamper. It wasn’t enough. It still passed through the portafilter like there was no coffee in there.

One last try for the night

I gave up on the idea of using 14 grams. Just like the first attempt, I put a big heaping lump of coffee in the portafilter and brushed off the excess. I tamped it down as hard as I could and pulled another shot. I pulled this shot into a 2-ounce demitasse cup.

It filled up in about 22 seconds. That sounds a little fast, but it was the best I could manage for today. I’m finishing up the latte that I made from that shot right now.

It is one of the worst lattes I’ve made this year, but it was good enough that I finished the whole thing. In my opinion, that means I’ve had a most excellent first day with my new Rancilio Silvia!

The new grinder will be here in a few days, and my next Craft Coffee delivery should arrive a few days after that. I have a feeling that next week is going to be a delicious one!

3D-Printed Tablet Stand For an Inexpensive Bluetooth Keyboard

| Comments

I ordered an adjustable tablet stand not even two days before I decided to buy a 3D printer. That stand is inexpensive and versatile, but it doesn’t do quite what I wanted. What I really wanted to do was attach my LG G Pad 8.3 to a compact Bluetooth keyboard.

There are plenty of models at thingiverse.com that do this, but they are all designed around Apple’s Bluetooth keyboard. I don’t want to use Apple’s keyboard. I don’t expect to use this setup very often, and I want to use cheap hardware. Cheap enough that I could buy extras so I can keep one in each car. Cheap enough that I won’t care if they get lost or stolen.

I found a pretty good keyboard that fits that description. It is a generic knock-off of an Apple keyboard, and it is sold under a dozen different brand names at Amazon. I ended up buying the SANOXY Wireless Bluetooth Keyboard. It was one of the lowest priced of an array of identical-looking keyboards that were available with Amazon Prime shipping. There is absolutely no branding on this keyboard whatsoever, and I am confident the brackets I designed will work with any of the other identical looking keyboards.

The first attempt was a failure

My box of M3 nuts and bolts arrived shortly after I finished up my very first custom-designed part. I wanted to try designing an object with a captive nut. I figured I could build a nut into the bracket and tighten a bolt to clamp the bracket to the keyboard.

I’m both proud and excited that I was able to model a hex-shaped hole into the bracket for the captive nut. It was a little snug, but it worked just fine! The base of my bracket just wasn’t strong enough. When I tightened the bolt, it would just bend the bracket.

This wasn’t how I originally envisioned this part anyway. That first test piece showed me that I transferred my measurements of the keyboard’s battery compartment into Blender correctly, and the dimensions carved into the top for the tablet were pretty close to correct.

I just needed to expand on that initial design, and I would be all set.

The new clip works great, but there were many failures.

Measure twice and cut once. That’s what they say, and I measured the heck out of this keyboard with my caliper. My dial caliper is SAE, so I spent a lot of time asking Google to convert my measurements to metric. I need to remember to pick up a metric caliper to speed things up.

All my measuring paid off. I was able to get the brackets to snap onto the keyboard on my first try! That was all that worked on the first try, though. As you can see in this YouTube video, I didn’t properly account for the angle of the keyboard.

It seemed like this was going to be easy to fix. I pushed the keyboard into its correct position, and I measured the gap between the desk and the tips of the brackets using my caliper. It was off by about 8 mm, so I adjusted the model accordingly—or so I thought! I repeated this process a few more times, and I still had a wobbly tablet stand.

The finished product

I took one final measurement, and I added about 50% to it. I figured that if that didn’t get me the angle I needed, then nothing would. I also tweaked the depth, width, and angle of the notch for the tablet. I tested one of the earlier pieces with my Nexus 4 phone, and the notch just wasn’t quite wide enough to fit the phone. I don’t know that I’ll ever use this stand with my phone, but it was a simple fix, and I’d like to keep my options open.

I also discovered my new favorite tool in Blender: the bevel tool. Until now, all of my designs have sharp angles. I used my new found knowledge to change two of the sharp corners of this bracket into nice, long, sweeping curves! It looks so much nicer now.

I am very pleased with how they came out. They do their job very nicely, and I learned a lot during the design process. I’m looking forward to taking my keyboard and tablet on a field trip in the near future.

How is the keyboard?

I haven’t typed more than a few paragraphs with this wireless keyboard, but I’m reasonably happy with it. It feels like a laptop keyboard, but the key spacing is almost identical to my big, old IBM Model M mechanical keyboard. I don’t enjoy typing on these short-throw laptop-style keyboards, but proper keyboards and very portable.

It is most definitely worth the $13 that I had to pay for it.